How Manufacturers can Increase the Efficiency of Medical Device...

How Manufacturers can Increase the Efficiency of Medical Device Change Control Process

Laura Davis, Manufacturing Technology Insights | Tuesday, January 18, 2022

Manufacturers are always looking for methods to speed up the development process of devices but accurately, as the medical device needs to be perfectly usable every time.

FREMONT, CA: Medical device manufacturers encounter some of the unique difficulties of any manufacturing sector. Medical devices have to meet some of the highest standards of any manufacturing sector because they are at the junction of dependability, safety, and precision.

Regulatory bodies, such as the Food and Drug Administration (FDA), contribute to the development of medical device standards and offer oversight to ensure that each product is safe and reliable. If the medical devices do not function properly, it can put lives in danger. There can be problems with the devices, such as the coatings are not implemented as per the requirements of healthcare professionals or are simply inconsistent from one product to the next. Every medical device must be entirely usable every time, without fail.

What is Medical Device Change Control?

Medical devices, maybe more than other commercial products, are likely to change throughout their life span. It indicates that device performance is constantly monitored, and board failures must be recorded and, if necessary, resolved. Recognizing a failure and trying to replace the board or device is not enough to meet these requirements.

The integration of regulatory controls, such as supervising the entire development process and implementing a risk management plan, is mandatory. But these do not depict all of the situations in which medical device change control is essential. Other factors that might need design or manufacturing changes involve component changes due to shortages or unsustainability, technological changes, or significant changes in safety requirements or device usage.

Making the Medical Device Change Control Process the Most Efficient

Utilizes components that are traceable and in good supply

One of the most severe transformations that can occur in medical device production is a component shortage. Failure to address this possibility may lead to extended downtime and an incapability to meet end-user volume demands.

Ensures that every aspect of development meet regulatory standards

Failure to comply with regulatory requirements, such as premarket approval authorization for new or improved products, will restrain the companies from marketing or delivering the medical device.

Employs a white-box approach to development

An effective medical device control process requires the capability to recognize and communicate necessary changes quickly. For the best results, the development process should be transparent rather than isolated, limiting the ability to change rapidly.

Includes an agile manufacturing process

When design modifications are necessary, it is crucial that the contract manufacturer (CM) can integrate them quickly, without the need for additional equipment, and at the lowest possible cost.

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