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A featured contribution from Leadership Perspectives: a curated forum reserved for leaders nominated by our subscribers and vetted by our Manufacturing Technology Insights Advisory Board.



The distribution and services industry is currently experiencing a pivotal turning point, marked by qualitative and quantitative measures of transformation. Multiple disruptive forces are affecting the industry and its stakeholders, as evidenced by financial performance metrics. To successfully emerge in the industrial market of the future, companies must not only acknowledge these disruptive forces, but also recognize the opportunities they present for differentiation and growth. They must be proactive rather than reactive, anticipating and shaping customer needs and delivering solutions to problems that customers may not even be aware of. Companies that adopt this strategic approach will establish themselves as industry leaders.
To stay competitive and succeed in this new market, companies must keep up with technological trends and ensure streamlined and effective implementation while creating an ecosystem that fosters a long-term, symbiotic engagement with its customers.
Wajax, for instance, has taken steps to address this ecosystem challenge by providing a well-connected experience for its end-users through its TechIQ platform.
10 Trends Poised to Shape Our Industry
Here are some insights on the trends that are likely to shape our industry in the coming years:
1. Customer Expectations - In the industrial services business, providing a superior customer experience has become increasingly important. Customers now expect personalized service, convenience, and digital tools that they have already become accustomed to in their personal lives. To meet these expectations, service providers must first understand their customers’ journeys, which involves knowing the customers, understanding their preferred methods of interactions, identifying pain points, and providing a combination of analog and digital solutions. Human expertise must be leveraged as a differentiator to provide an optimal experience. By understanding their customers’ journeys, industrial service providers can deliver an impeccably satisfying experience that sets them apart from competitors.
2. Connected Plant - Organizations must focus on connecting people, systems, and equipment to offer a comprehensive solution. This requires leveraging a range of technologies, including AR/VR, IoT, e-commerce, APIs, and more. By integrating these technologies, organizations can create a seamlessly connected experience that allows for real-time monitoring and data analysis, enabling predictive maintenance and optimization of equipment performance.
3. Cellular-Based Sensors - As organizations increasingly turn to IoT sensors to monitor equipment health, connectivity remains a significant challenge. Deploying gateways and setting up complex networks can be time-consuming and challenging. Thankfully, cellular-based sensors are more flexible, and have two main characteristics companies look for in these products. First, they eliminate the need for gateways, simplifying the deployment process. Second, cellular sensors are highly robust, with each sensor operating independently and relying on cellular towers rather than potentially vulnerable gateways or routers within a plant.
4. Supply Chain - To address the challenge of uncertainty in the supply chain, companies must adopt a digital strategy that incorporates automated decision-making with AI, advanced data analytics, and IoT. These key elements enable the supply chain to remain efficient and optimized, while also providing businesses with the agility and resilience necessary to adapt to changing demands.
5. Edge + Cloud Processing vs. Edge or Cloud Computing– It is crucial to consider where information is stored and processed to ensure that (a) machines can react quickly to emergencies and (b) that systems are secure from cyberattacks or data leakage. The optimal solution is to combine edge and cloud processing to reduce costs, increase battery life, and improve device intelligence.
6. The Shift from Reliability to Sustainability - As plants become larger and more complex, reliability has been the main focus to ensure long-term operation. However, with the global goal of achieving sustainability, reliability departments must now transition to become “sustainable reliability” departments. The long-term goals of clients must guide the efforts to continuously improve and optimize their operations while considering environmental demands. Automation of process data can identify strenuous demands that consume more energy, and models can approximate emissions to better focus efforts on sustainability.
“cellular sensors are highly robust, with each sensor operating independently and relying on cellular towers rather than potentially vulnerable gateways or routers within a plant”
To achieve sustainable uptime, it is not enough to simply monitor conditions and predict downtime. It is crucial to track faults that reduce machinery efficiency and tie sustainability, energy optimization, and reliability together. The future of wireless IoT is self-charging, which is essential for hundreds of thousands of sensors deployed everywhere at scale.
7. Data and Analytics - In the field of data and analytics, technicians at the end-user site now expect the same level of data quality from wireless sensor nodes as they do from traditional handheld analyzers that are 100 times the cost. To achieve this level of data quality, careful selection of an accelerometer with minimal noise density and high g-value and bandwidth is crucial. Wajax’s TechIQ sensors have achieved this level of quality. However, it’s also essential to ensure that the analytics used are not a black box, but instead use context, domain knowledge, and pattern recognition techniques to reduce the amount of data needed to achieve greater than 95 percent accuracy analysis.
8. Technology Convergence – The market is saturated with single-use devices, resulting in a multitude of disparate technologies being deployed with varying hardware and software interfaces. There is a critical need for technology convergence to integrate the functionality of these distinct devices into a unified platform wherever possible.
9. Cybersecurity in IoT: State-of-the-Art vs Legacy Systems - Upgrading legacy IoT systems can be challenging for some plants, but adopting newer technology can lead to better operations. Strong cybersecurity measures are critical to remain competitive in the industry. Modern IoT devices adhere to UL2900-2-2 standards, using AES 256 encryption and IP address masking for enhanced security. SOC II Type II certification by IoT manufacturers is becoming increasingly prevalent, which indicates a higher level of security assurance in the product.
10. Skilled & Trained Resources - With an aging, retiring workforce and a shortage of skilled talent in many industries, companies face the challenge of attracting and retaining necessary personnel. Fortunately, technology can provide some solutions to alleviate this issue in the long run. By using artificial intelligence to automate repetitive and time-consuming tasks, companies can focus staff efforts on more complex and productive tasks. Additionally, connecting staff across long distances can reduce costs while maximizing the availability of experts to share knowledge. New technologies like mixed, parallel, and virtual reality also offer virtual presence opportunities, allowing users to live-stream and troubleshoot from anywhere, at any time.
For industrial distributors and service providers to remain competitive, they must adopt a customer-centric mindset and leverage industry trends to create a valuable ecosystem for their customers. This can provide a sustainable competitive advantage over the long term. For instance, we’ve rolled out TechIQ, a digital solutions offering that addresses these exact needs for Wajax customers, and as these trends take hold in the industry, more and more customers will look to their distributors for these kinds of options to address their needs.