Advantages of Automated Packaging in Manufacturing

Advantages of Automated Packaging in Manufacturing

Manufacturing Technology Insights | Monday, January 03, 2022

While many manufacturers are hesitant to invest in the capital necessary to design automated packaging solutions, the savings from reduced labor costs, increased output, and increased efficiency quickly offset these costs.

FREMONT, CA: Automation in manufacturing is frequently focused on producing and assembling components into a finished product. However, manufacturers place a premium on the ability to transport their products quickly and safely to their final destination in the most cost-effective manner possible.

Human operators continue to play a critical role in this process in various industries. However, the work is frequently strenuous and tedious. The mental and physical strain on workers can increase production errors, delays, and even injury.

Manufacturers can avoid these dangers by implementing automated packaging. With cutting-edge robotics technology's advanced material handling capabilities, few packaging requirements cannot be handled by automated processes. Here are some reasons why the investment is worthwhile.

Increased efficiency and speed: The most apparent advantage of automated packaging is that it produces faster than manual packaging. Advanced robot integration and software enable the same set of programmed motions to be performed more quickly, consistently, and safely. Additionally, the high precision of modern technology enables them to handle even the most delicate components safely.

Decreased workplace injury: Packaging is strenuous work, and it takes a toll on employees in a variety of ways, from those who sustain injuries lifting heavy objects to those who develop repetitive strain injuries from performing the same motion repeatedly, to those who struggle to maintain focus after hours on the job. By automating these systems, employees are freed to perform higher-level tasks while avoiding the economic costs associated with injury and lost time.

Increased quality assurance and standardization: Humans are more prone to error than automated systems for highly repetitive tasks. Manual packaging processes can result in an increased number of mishandled or damaged products and a lack of consistency in the finished packing job. Additionally, advanced vision systems, including 3D, enable robots to detect manufacturing anomalies during the packaging process, preventing substandard products from reaching consumers.

There is no downtime: Packaging automation does not require a break. Or, at the very least, when maintenance is required, it can be scheduled during the most productive period for the remainder of the production stream. Businesses can also use advanced monitoring systems to determine when a packaging system requires additional attention and schedule maintenance in advance, rather than being surprised by a malfunction.

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