How Can Surface Coating Help in Next-Gen Textile Manufacturing?

How Can Surface Coating Help in Next-Gen Textile Manufacturing?

Laura Davis, Manufacturing Technology Insights | Thursday, July 09, 2020

Since the dawn of the industrial revolution, machines have played an essential part in textile manufacturing, and nothing has changed till the present.

FREMONT, CA: The process of turning fibers into fabrics is automated, and there has been no radical change in the techniques, but the equipment used to perform the task has. But this has not devoid the industry of innovation. In the 20th century, the man-made fibers like nylon and polyester had come to prominence, and they introduced new qualities which can be used for many cases. Even the textiles are demanded in far larger quantities. As a result, it is putting more pressure on the machines that are producing them. As the industry is looking forward to improving productivity, but it is crucial to reduce downtime and expense simultaneously.

Better component service life

Top 10 Surface Technology Services - 2020The components in manufacturing environments fail regularly. In the textile industry, it is the components that are in continuous contact with yarn and fiber that are most prone to failure. As the manufacturers have sought to shorten lead times and augment profitability, the throughput of textile manufacturing machinery has augmented. Fibers, yarns, and resultant fabrics are moving faster. While this is booming productivity, it is also detrimentally impacting the service life of key tools.

Protecting the fast-moving parts in applications where they are subjected to abrasion, wear, corrosive liquids, and elevated temperatures is key to increasing uptime, improving productivity, and cutting on costs associated with textile manufacturing.

Light alloys

Light alloys have emerged to be a favored material in the textile manufacturing industry. Aluminum alloys that are widely used in manufacturing equipment offer a high strength-to-weight ratio. But, they are way less costly for a machine than alternatives like steel. Yet, few manufacturers have faced difficulty in leveraging light alloys in their applications. Light alloys cannot offer complete and comprehensive protective qualities that is needed in intensive manufacturing applications. Light alloys are not naturally very corrosion resistant, and with many components subject to wear and corrosion, the service life of light alloys can be radically shorter than heavier metals. But that is where advanced surface coatings come in.

There are diverse options when it comes to protecting the surfaces of light alloys. However, there is one notable candidate that provides the optimal combination of surface characteristics for textile manufacturers. Plasma electrolytic oxidation (PEO) offers light alloys more exceptional tribological performance and higher levels of corrosion resistance.

See Also: Top Textile and Apparel Technology Solution Companies

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