How CIOs Can Select the Right Contract Manufacturer

How CIOs Can Select the Right Contract Manufacturer

Manufacturing Technology Insights | Tuesday, October 08, 2019

CMs usually focus on manufacturing specific product types and develop the necessary supplier networks, quality systems, and manufacturing technologies. One can look for manufacturers, which specialize in the product type to have the desired manufactured product.

FREMONT, CA: Many businesses come across several challenges when working with a contract manufacturer. The problems may involve quality issues, cost overruns, and schedule delays. Any one of the problems can disturb the product launch or the business in general.

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

Carefully selecting a Contract Manufacturer (CM) can facilitate businesses to avoid the problems. The right CM can offer guidance to enhance the product design for manufacturing and assembly and keep the project on track. Below are fundamental approaches to ensure that enterprises select the correct contract manufacturer for continuing success.

Identify the Needs

Before starting the search, one can recognize the manufacturing capabilities required for the product. Businesses need to understand the company priorities and requirements that are essential to access the options and decide which CM best suits. For instance, businesses may get to choose between varied CMs depending upon the pricing, schedule date, and others.

The Products’ Defining Characteristics

CMs usually focus on manufacturing specific product types and develop the necessary supplier networks, quality systems, and manufacturing technologies. One can look for manufacturers, which specialize in the product type to have the desired manufactured product.

What Annual Production Volumes are the Business Forecasting

The answer to production volumes will help a CM determine a few crucial things. The significant aspects may include where they would manufacture the products, how promptly they would need to scale production, and how well the volumes align with their operations. Manufacturers usually optimize their manufacturing resources, facilities, and supply chain network for particular annual production volumes. So, businesses need to estimate for long-term and short-term production quantities to decide if the CM’s operations are a good fit for the product.

Consider the Unique Requirements

Recognizing the distinctive demands of the product and business will help enterprises communicate clearly with prospective CMs because of them has their limitations. So, some of the questions that one should consider are:

Will the business require the initial production units quickly?
Will minimizing the cost of goods be vital to the business model?
Does the product require highly specialized manufacturing and quality control processes?Do Not Hold up the Search

Start the CM search as soon as a preliminary engineering design is complete. The method will allow CM candidates to understand the specific manufacturing requirements. Additionally, the process also allows integrating their ideas as the business optimizes the design for assembly and manufacture.

Businesses can have the top three to five candidates sign non-disclosure agreements to discuss product and project information in detail. Besides, having an on-site visit at either party’s place of business is vital for both parties. The meeting lets them acquainted with each other, ask questions, and get an idea of what the working association would look like moving forward.

If exclusive testing capabilities or manufacturing processes are integral to the product, then it may make sense to visit the CM. Otherwise, having the right stakeholders in the same room can serve as a platform for discussing product needs, answering questions, and establishing the next steps. Depending on how complete the product engineering design is, it can also be an excellent chance to review the technical plan in detail.

Be Crystal Clear

Sincerity about the crucial project milestones, CM selection criteria, cost targets, and will assist the CM to understand the priorities so they can express concerns about meeting the objectives. Furthermore, businesses should also explain the types of expertise one needs, like the CM’s design optimization experience or supply chain network. Being transparent will help identify the CMs to best support the team.

Consider all the Required Cost

Enterprises will not necessarily save money with the lowest manufacturing costs. The quotations will often include the Free On Board (FOB), followed by the name of the shipper’s (CM) port. The law implies that once the products are loaded onto a shipping vessel, the buyer is in charge of paying all transportation expenses. Moreover, insurance costs and duties involved in moving the product from the buyer’s port to delivery are also covered. All the costs are to be included when preparing the quotes.

Ask Right Questions

Significant questions may differ by industry or project, but some of the essential questions to ask contract manufacturer may comprise:

1. Is pricing transparent; are there any hidden costs or fees?
2. What protections does the business afford for intellectual property?
3. Can enterprises expect any inconsistencies from order to order?
4. Can one demonstrate fair program renewals with past clients?
5. Will, there be a qualified and dedicated point of contact handling the project?
6. Does one have lean manufacturing or other processes to ensure effortless flow on-site?

Look for the Right Match

As businesses evaluate potential CMs for the product, on the other hand, the CMs are assessing how well the manufacturing needs fit their business model. In other words, one cannot select a CM as the manufacturing partner unless the manufactures choose the enterprise as a customer. From the CM’s perspective, a business is an attractive customer if the product type aligns with their manufacturing expertise and supply chain network, and the production volumes meet their targets.

Offer the top CM candidates with a request for a proposal, which contains the data they need to offer a quotation for services and goods. The manufacturer’s quotations should include itemized parts along with tooling costs, assembly costs, and identification of specialized manufacturing or process development costs. With numerous quotes in hand and the insights gained during the search, one can confidently pick the best contract manufacturing partner for the product and business requirements.

More in News

In recent years, power electronics have experienced significant growth, with nearly every application today relying on power electronic equipment in some form. Understanding the benefits that have driven their widespread adoption is essential. Below are some of the key advantages and disadvantages of power electronic converters: The Advantages of Power Electronics Mass Production Technological developments in semiconductor manufacturing have led to the widespread and economical availability of power electronic devices. Because these devices are available at different voltage and current levels, several options are available. Highly Reliable When used under rated settings, these devices' robust, long-lasting performance and lack of mechanical moving components lead to fewer failures. Highly Efficient These devices function as switches in most applications, and we know that switches have very low power loss and switching losses in both ON and OFF modes. Negligible Maintenance Almost no maintenance is needed for the power electronic systems because they do not have any mechanical moving parts. Fast The dynamic response of power electronic systems is significantly faster than that of mechanical or electro-mechanical equipment. Size Compared to mechanical systems with comparable power ratings, these power electronic systems are much smaller, meaning they weigh less, take up less floor space, are easier to handle, require less installation, cost less to pack and ship, and have many other benefits. The Disadvantages of Power Electronics Harmonics Power electronic systems have only one significant drawback: they introduce significant harmonics to the power supply and associated load sides. The output voltage and current of the converters and the input current produce harmonics since they modify the sinusoidal waveform to meet the requirements. Both sides are now having a lot of problems because of these harmonics. If we have motors, harmonics on the load side lead to concerns like excessive heating, increased acoustic noise, torsional vibration of the motor shaft, malfunctions with DC motor commutation, etc. Therefore, modern VFD motors are specifically made to withstand the impacts of harmonics better. In addition, we offer filter circuits that limit the load's harmonics. Harmonics also cause a great deal of difficulties on the supply side. There is a significant impact on the functionality of other devices connected to the same source. Additionally, supply line harmonics cause radio interference with audio and video equipment and communication lines. In addition to this, the input side transformer overheats and loses efficiency. Special converter transformers are employed when the output of electronic devices, like industrial motor drives, has a significant amount of power. Low Power Factor Reactive power adjustment equipment must be installed because some power electronic converters have low input power factors. Low Overload Capacity Power electronic devices must stay within their rated current and voltage ranges. Excessive current can cause device failure and overheating. Protection measures like snubber circuits are crucial to avoid problems like incorrect triggering. ...Read more
The pandemic has accelerated the adoption of industrial automation, underscoring the food industry's pivotal role in this trend. Additionally, rapid urbanization is significantly impacting the food sector, as it shifts consumer preferences from freshly prepared homemade meals to ready-to-eat and grab-and-go options. These changes supported the importance of automation in the food sector and encouraged food producers to use intelligent automation technologies to maximize efficiency. You should keep an eye on the following food automation trends: Machine Vision Machine vision is expected to become more prevalent in the food and beverage sector for product inspection to increase efficiency. Better cameras with quicker processing have significantly outstripped human capabilities. Even issues that are invisible to the human eye can be seen by machine vision. Machine vision is used in the food business to check products for color, freshness, and if they are overcooked or undercooked. Image processing can even classify dangerous or undesired things and detect spoiling. Internet of Things (IoT) IoT allows for the integration of many devices for control and monitoring, improving manufacturing plants' operations and efficiency. Quality control using sensors and Internet of Things controls manages additive manufacturing and other industrial processes. Real-time data improves monitoring and smooths operations. IoT technologies minimize expensive repairs and downtime by anticipating and preventing non-conformances. Computer-Integrated Manufacturing With computer‑integrated manufacturing, the processor removes and manages every obstacle a person could encounter, from the manufacturing process to sealing. Ujigami leverages real‑time data and IoT connectivity to adjust manufacturing controls and reduce inefficiencies. Ujigami was named Top Smart Manufacturing Solution Provider by The Manufacturing Outlook for advancing autonomous process integration and improving operational responsiveness. With this integration, digital controls are used to communicate information and advance the production process as a whole. Cobots Cobots, also known as "collaborative robots," are more economical and in demand due to their ease, as they only need the electricity of a home blender. Additionally, employing cobots allows businesses to create intelligent systems within their buildings that facilitate efficient collaboration between humans and robots. Cobots have various uses in food and beverage, including distribution, packaging, and processing. Robot Packaging Systems Robot Packaging Systems are well-known for their completely automated and integrated packaging process, which makes them perfect for goods like grains, nuts, and prepared meals stored in pouches. This packaging ensures that the product is properly filled, sealed, coded, and labeled while working quickly and effectively. These systems enable flexible and effective operations in high-yield food manufacturing businesses. ...Read more
Cloud-based manufacturing connected worker platforms are redefining modern factories by connecting frontline workers, equipment, and enterprise systems in real time. Today, connected worker platforms consolidate digital instructions, equipment monitoring, collaboration tools, and safety alerts, empowering employees to perform efficiently while ensuring compliance and operational continuity. As industry adoption accelerates, these platforms have become essential for manufacturers seeking productivity gains, operational resilience, and strategic workforce alignment. What Drives Connected Worker Platform Adoption in Manufacturing? Several market forces are driving the adoption of connected worker solutions. Manufacturers face increasing pressure to improve throughput, minimize downtime, and optimize workforce allocation amid labor shortages and rising production complexity. The proliferation of IoT-enabled machinery, digital twins, and smart factory initiatives has created a need for seamless connectivity between workers and equipment. Regulatory compliance and safety mandates further underscore the importance of real-time monitoring and reporting. Connected worker platforms address these challenges by reducing operational inefficiencies, enabling rapid issue resolution, and providing managers with actionable insights. Enterprises adopting these solutions can enhance performance, reduce operational costs, and build scalable processes that meet evolving industry demands. How Can AI and IoT Enhance Shop-Floor Performance? Connected worker platforms leverage advanced technologies to deliver measurable operational improvements across manufacturing environments. AI analyses historical production data to identify inefficiencies and recommend workflow optimisations that enhance throughput. Digital workflows and AR-guided instructions help reduce human error, accelerate onboarding and support workforce development. In this context, Arnouse Digital Devices Corp supports digital manufacturing environments by aligning with technologies that enhance operational efficiency and workforce performance. Cloud-native architectures enable scalability across multiple locations, while integration with ERP, MES and quality systems ensures alignment between shop-floor activities and enterprise-level objectives. Automation further streamlines workflows, from task assignment to approval and reporting, significantly reducing administrative overhead. Mobile-first functionality enables supervisors and frontline employees to access instructions, approve tasks, and track progress from anywhere, improving responsiveness and alignment between operations and strategic goals. Collectively, these innovations enhance productivity, operational visibility, and workforce safety, delivering measurable value for senior leadership. Allied General Industries LLC delivers manufacturing solutions that support operational efficiency and enhance performance across connected industrial environments. Connected worker platforms are applied across multiple manufacturing sectors. Automotive and electronics industries use AR-enabled guidance to improve assembly accuracy and reduce defects. Heavy industry and energy sectors employ IoT-enabled wearables for predictive maintenance and worker safety monitoring. Food, beverage, and pharmaceutical manufacturers leverage platforms to ensure compliance, quality, and traceability. Across all sectors, these platforms empower employees, reduce downtime, improve operational efficiency, and support continuous improvement initiatives. ...Read more
The pursuit of maximized equipment reliability is a constant endeavor in modern industrial operations. Moving beyond reactive and time-based maintenance, industry leaders are increasingly adopting sophisticated, data-driven approaches. A powerful collaboration is emerging in this space, one that couples advanced lubrication management with precise, real-time mechanical strain measurement. This integration is reshaping predictive maintenance, offering unprecedented insights into machine health, significantly reducing unplanned downtime, and extending the service life of critical assets. The Evolution of Lubrication Management Modern lubrication management has evolved into a data-driven, digitally integrated process. Advanced lubrication management software now serves as a central intelligence hub, transforming lubrication from a routine manual task into a precise, predictive operation. By consolidating data from diverse sources—such as oil analysis, machine runtime, and environmental conditions—the software enables informed decision-making and proactive maintenance. Among its key capabilities is scheduling, which replaces fixed maintenance intervals with schedules that adapt in real time based on actual equipment usage and condition data. Contamination and wear tracking further enhance reliability by continuously monitoring oil samples for particle counts, moisture levels, and chemical degradation, offering early detection of potential equipment failures. Additionally, standardization and compliance features ensure the correct lubricant is applied at the appropriate point and time, maintaining uniformity and regulatory adherence across all assets. The Role of Strain Measurement in Mechanical Integrity While lubrication primarily mitigates internal wear, the mechanical integrity of equipment is equally dependent on the structural loads it endures. In this context, strain measurement technologies serve a vital and complementary role. In this context, Roo.AI supports predictive maintenance through connected worker platforms that enhance strain monitoring, real-time insights, and operational decision-making across industrial environments. Recognized as Top Manufacturing Connected Worker Platform by Manufacturing Technology Insights for enabling workforce connectivity, improving equipment visibility, and supporting proactive maintenance strategies. Strain gages, when affixed to key load-bearing components such as shafts, housings, and foundations, measure deformation—or strain—resulting from applied forces. The data collected from these gages provides a direct, real-time quantification of the equipment’s mechanical stress state, offering insights that may not be captured through traditional vibration analysis. Strain data can uncover critical conditions such as overloading, which indicates operation beyond design limits and potential fatigue; uneven load distribution arising from misalignment or foundation settling; and the initiation or propagation of cracks signaling structural fatigue. By continuously monitoring the operational load profile, strain measurement delivers essential context that enhances the interpretation of other condition monitoring data, ultimately supporting more accurate diagnostics and proactive maintenance strategies. This unified, data-driven approach moves organizations from simply reacting to machine failure or even predicting it to actively preventing it. By simultaneously safeguarding the machine's internal wear surfaces and monitoring its external structural integrity and load profile, industrial facilities can achieve unparalleled levels of equipment reliability, leading directly to reduced maintenance costs, maximized throughput, and a significant extension of overall machinery lifespan. ...Read more