How Shop Floor Control Data Can Boost Manufacturing Efficiency

How Shop Floor Control Data Can Boost Manufacturing Efficiency

Manufacturing Technology Insights | Thursday, July 29, 2021

Shop Floor Control (SFC) is a collection of software and technologies used to monitor, schedule, and report on activities in a manufacturing plant.

FREMONT, CA: Shop Floor Control systems often track materials, machine use, labor, other resources and allow for proper management of plant activity.

Below are how Shop Floor Control (SFC) data can improve efficiency, return on investment, accountability, and sustainability.

REDUCTION/ELIMINATION OF RISK

Shop Floor Control systems can assist in identifying hazards and vulnerabilities on the shop floor, ranging from technological and machine faults to employee- or labor-related issues. By using a real-time shop floor control system, manufacturing plant owners and supervisors can recognize, adapt, and fix issues as they arise, rather than relying on batch shop floor control systems that rely on retroactive data and reporting.

RESPONSIBILITY AND ACCOUNTABILITY

Today's social atmosphere has shed light on numerous unfortunate manufacturing conditions throughout the world. Even manufacturers who are zealous about exceeding all regulatory and compliance requirements are acutely aware of the concerns. Shop Floor Control systems are well-positioned to assist plants in addressing these difficulties, ensuring that all social and labor compliance requirements are met. Shop Floor Control is intended to provide maximum transparency by monitoring, tracking, and reporting on labor-related compliance. This provides operators, supervisors, and owners with peace of mind.

SUSTAINABILITY

Another advantage of shop floor control and transparency is sustainability. The sustainability movement is gaining traction in fashion and a variety of other industries. According to a recent survey, nearly two-thirds of respondents are seeking and willing to pay a premium for sustainably produced items. These products are non-polluting; they conserve energy and natural resources; they are economically viable; and are safe and healthy for employees, communities, and customers.

Demand for these products is driving a manufacturing shift away from substantial batch sizes and toward on-demand manufacture. A thorough understanding of manufacturing processes may aid in the streamlining and modernization of shop floors and offer merchants and customers the visibility necessary to make the best decisions.

RATES OF RETURN ON INVESTMENT

The return on investment (ROI) of installing an SFC system is demonstrated by increased productivity and production and more precise and efficient processes. Shop Floor Control maximizes productivity and minimizes waste. Among the shop floor control characteristics that contribute to ROI are the following:

  • Visibility and control over the plant's environment are complete.
  • Enhanced efficiency and scalability of processes, as well as shorter manufacturing cycle times
  • Production that is data-driven and of greater quality
  • Increased visibility of the supply chain
  • Proactive, actionable data and analytics powered by a real-time SFC system
  • Operators, supervisors, and managers with increased authority
  • Increased motivation, productivity, and performance of operators
  • Accurate reporting on the state of resources, workflows, inventory, and human resources
  • Up-to-date information on labor and machine utilization
  • Enhancements to scheduling and planning
  • Capabilities for improved valuation and costing
  • Cost savings associated with surplus labor
  • Errors in payroll computations are reduced
  • Inventory reduction of work in progress

With Shop Floor Control software, manufacturing supervisors can monitor the full scope of shop floor control activities and make faster, more informed decisions–while there is still time to repair errors and improve the processes that drive bottom-line outcomes.

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