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Stefan Bohman, CEOBased on its patented vision algorithms, IVISYS has put technology to work instead of the human eyes and brains. The company has developed modular, standardised vision control units, powerful inspection tools including state-of-theart artificial intelligence delivering robust, reliable inspection results, and monitoring and statistical services enabling process improvement, optimisation and other digitalisation benefits. “We have moved from pure software developing into a full-service solutions provider for clients in the manufacturing industry, logistics and medical devices,” says Stefan Bohman, CEO, IVISYS.
In medical devices, IVISYS understands the nuances and quality expectations, especially when a device is to be part of the human, as is the case with tooth implants. IVISYS has its Implant Inspector which was initially developed for a Swedish manufacturer of implants, but today is sold to all manufacturer of implants around the world. Historically, each implant was tested and controlled manually, and since it is a very small component, it was time-consuming to measure and control under magnifier glasses. As tolerances went down to micron level, it was almost impossible to secure that the measurements done manually were correct. With IVISYS implant Inspector, the camera and lenses replace the eyes and the magnifier where measurements and flaw detection is done by calculating pixels without any outside influence, making the inspection more reliable and detailed than it was ever possible by human inspection. In addition, IVISYS’ solutions have made the entire implant testing process both faster and cheaper.
Bohman highlights superior performance to be the key to success for IVISYS. “Many clients have had unsatisfactory experiences with Vision-based process and quality control. To that end, we deliver solutions that are robust and reliable in inspection results, enabling theclient to easily replace manual labour with automated vision inspection,” remarks Bohman. Based on IVISYS’ proprietary software suite and leveraging over two decades of experience in the field, the company can extract the necessary vision data from its camera and light setups to ensure the best and most reliable processing of data. Moving forward, the company will continue on its path of providing reliable and superior vision cameras and data to its clients.
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Having dedicated numerous years to training employees in pallet sorting and being mindful of the significant impact that inaccurate sorting can have on both the bottom line and supply chain efficiency, I am enthusiastic about the potential for automated sorting. I am pleased to witness its ongoing development in both Europe and North America.
Recently, Alliance Automation has forged an exclusive partnership with the Sweden-based company IVISYS to promote their cutting-edge inspection technology in North America. This collaboration, featured in the December issue of Pallet Enterprise, aims to revolutionize the standard for pallet quality in the region by utilizing IVISYS's advanced 2-D pallet inspection machine and AI-assisted analysis software.
IVISYS's system, widely employed in Europe, has played a crucial role in managing pallet pools, grading pallets, and upholding quality standards. Now, this technology is poised to make its debut in North America, with the initial installation planned at a Canadian pallet recycler.
Automated Pallet Inspection: PALLETAI Operation A pivotal factor contributing to IVISYS's success is its PALLETAI software, which emulates a human inspector, meticulously scrutinizing pallets for defects using 26 neural networks and high-resolution 2D cameras.
Stefan Bohman, President and CEO at IVISYS, explained, “Since the sixteen cameras combined generate almost 200 images per pallet, no area is left unseen, and the best resolution is measured in sub-millimeters. Everything measured is then handed over to the customer who configures in detail how they want their sorting and which criteria are the most important.”
PALLETAI incorporates an AI component that continuously evolves as the system encounters new scenarios, enhancing its ability to inspect pallets. AI is particularly effective in identifying mold or discoloration through pattern recognition. IVISYS software facilitates tracking customer loads, storing data on all defects, and generating reports for discussions and pricing. The data packages also provide a comprehensive view of all pallets flowing through the facility on a component-level basis.
The functionality of the IVISYS system extends beyond physical damage detection; it can also identify mold or discoloration through pattern recognition. This comprehensive inspection approach encompasses analyzing pallet size, color, and overall condition to ensure compliance with established standards.
An IVISYS pallet inspection line typically includes an inbound conveyor, a stationary robot for unstacking and inducting pallets into the inspection cell, and another robot for stacking pallets onto the outbound conveyor after inspection. The scalable solution allows for adjustments in the number of lanes, robots, and inspection units as needed.
For white-wood recyclers, rental companies, and warehouse users, the IVISYS system represents a significant advancement in managing pallet assets, potentially reducing pallet-related issues in Automated Storage and Retrieval Systems (ASRS) that often result in costly downtime.
Furthermore, the IVISYS system can enhance the grading and sorting of incoming loads for pallet recyclers. The comprehensive data captured by the system provides valuable insights for making informed pallet decisions. According to spokespeople, these plants will now have precise information about each load, backed by data to support their analysis.
Athanase Innovation, the owner of IVISYS, is an alternative investment firm specializing in technology-related private and public assets. Listed on NASDAQ First North Growth Market in Stockholm, Sweden, Athanase Innovation AB is a public company with a presence in the industries of Logistics, Food & Beverage, Retail, and Warehouse Automation, boasting over 20 years of experience in Machine Vision with 40 employees and offices in Stockholm, Gothenburg, and Chicago. They serve customers in 10 countries and collaborate with some of the most renowned brands globally.