When it comes to developing cutting edge 3D printing materials, The Australian-based company, Monocure3D is leading the charge on the world stage. Their latest resin breakthrough is called TENSILE, and it certainly lives up to its name. Designed for common desk-top resin-based 3D-printers, TENSILE was developed for applications that demand exceptional durability, strength and quality. To put this into perspective, a small hook was 3D-printed using TENSILE and was able to lift a 900-kilo block of concrete. Normally, this would be 3D-printed using FDM 3D technology, in a material such as Nylon, ABS or Polycarbonate. Most materials would crack under such pressure, but TENSILE holds its ground.

Monocure3D’s (M3D) innovation offers new possibilities in adherence to stringent industry standards for strength and reliability. The material elevates 3D printing from prototyping to a practical solution for short-run manufacturing, repairs, and maintenance. For industries like construction, engineering, Mining, Manufacturing, and Robotics, the unique capabilities of TENSILE resin make it the perfect choice.

Developed by M3D’s in-house team of experienced chemists, TENSILE caters to a wide-range of consumers, from designers to engineers in the automotive, aviation, medical, and defence industries. For Monocure, 3D printing will be the future-oriented approach to production, custom parts and equipment repairs.

Formulated using the technology gained over 40 years of developing and manufacturing photo-polymers, TENSILE captures fine details while maintaining an optimal balance of extreme strength, low-flexibility, surface hardness and long-lasting durability.

“Our resin ranks among the market’s strongest materials, boasting an independently verified average rating of 86.7 MP— outperforming many popular brands. We aim to simplify 3D printing by introducing efficient, cost-effective solutions. We believe our products and services will meet your expectations,” says Charlie Anderson, founding director.

During the 3d printing process, the resin exhibits remarkable ‘green strength,’ a critical factor in maintaining dimensional accuracy and a low failure rate. This attribute allows the printing of intricate parts with unprecedented precision. It is universally compatible with various 3D resin-type printers, like digital light processing (DLP), stereolithography (SLA), and mask stereolithography (MSLA).

TENSILE should be the go-to material for many applications, from intricate miniature models and prototypes to functional parts and assemblies.

Post-curing allows for further finishing, like machining, painting, and polishing, expanding its versatility. With its exceptional green strength, prints retain dimensional stability and structural integrity—which is vital for bottom-up printing processes. The low-odour formulation also addresses environmental considerations, making it acceptable to use in confined spaces, although proper ventilation is always recommended when 3D printing.

One compelling case study highlights TENSILE’S outstanding quality. CR Formulations, a cosmetics company based in Sydney, faced challenges with long lead times and high costs for custom-sized tube grippers, used in their filling line. The original parts had to be ordered from the overseas machine Manufacturer whenever they were faced with a different size tube. Their local CNC workaround was not only expensive and time-consuming, but the parts were not comparable to the original. After collaborating with M3D, CR Formulations was able to replace the original components with 3D-printed replicas made from TENSILE resin. The result was impressive: significant cost savings and reduced lead times, allowing for greater operational efficiency. CR Formulations have experienced the benefits of this new technology and TENSILE resin first-hand and are now considering purchasing a desk-top 3D printer in-house to produce these and other parts quickly and cost-effectively.

We aim to simplify 3D printing by introducing efficient, cost-effective solutions. We believe our products and services will meet your expectations

However, Monocure3D doesn’t rest on its laurels. Quality serves as a foundational value for the company. Each resin batch undergoes strict quality control conducted by a qualified QC chemist. Tests focus on liquid properties but also 3D print quality and physical characteristics. Storing samples from each batch for three years, M3D achieves unmatched accountability and transparency.

Being a local manufacturer adds another layer of distinction. On-site development capabilities mean custom formulations are within reach. In a market where customisation yields a competitive advantage, this adaptability sets Monocure3D apart.

The R&D team, having more than 40 years of experience in UV curing, continually works to broaden its product offerings. New castable resins for investment casting in jewellery and larger forgings are in the final field testing stage. High-temperatureresistant resins, designed to withstand up to 250 degrees Celsius, and rubber-like resins will soon join the industrial range.

In addition to a range of products, Monocure 3D strongly focuses on the dental industry. An extensive suite of dental resins are available, and expansion plans are tuned to market demands. Dental labs adopting digital methods can depend on consistent quality and local supply.

TENSILE represents a fraction of Monocure3D’s expansive portfolio. The company contributes more than just products; it’s redefining the 3D printing landscape. From the launch of TENSILE resin to ongoing industry-specific solution developments, Monocure3D prioritizes quality, innovation, and customer needs with its premium resins. This focus drives it to set new standards in the resin 3D printing world, influencing manufacturing, maintainace, and everyday life for the future.