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Manufacturing Technology Insights | Tuesday, September 29, 2020
Baldwin implements six precision spray systems in close partnerships between onsite Baldwin textile team members and local agents to enhance productivity.
FREMONT, CA: Baldwin Technology Company installs six new fabric finishing and sanforizing precision spray systems in the US and Turkey. Despite the COVID-19 pandemic, the deployments were completed in just 60 days, thanks to close partnerships between onsite Baldwin textile team members, local agents, and remote assistance from the company's product and technology center in Sweden.
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For textiles, non-wovens, and technical textiles, Baldwin's precision spray technology processes a wide range of low-viscosity water-based chemicals, like softeners, anti-microbial agents, water repellents, oil repellents, flame retardants, and more. These systems allow fabric producers to significantly reduce chemical and water consumption, accelerating production times, and avoiding production steps, including drying and bath changeovers when switching fabric colors.
Baldwin's customers are major manufacturers in fabric dyeing, finishing, and remoistening, and the company wants to offer outstanding service and assistance even in times like this. Not only does the company's precision spray technology improve productivity in their process, but there is also zero waste, which goes hand-in-hand with the increased sustainability focus in the textile industry.
In North Carolina, two new TexCoat G4 precision spray systems are now in production with major international vertical manufacturers of outdoor living, performance fabrics, and automotive fabrics. In Georgia, a major vertical manufacturer of workwear and protective fabrics installed a sanfor precision spray system, which has helped the customer obtain deeper penetration of moisture into fabrics treated with durable water repellents. In Turkey, three new TexCoat G4 systems were installed in only, northwest of Istanbul, for a large producer of knit fabrics, like T-shirts.
In Turkey, the manufacturer purchased and installed one TexCoat G4 system before COVID-19, and the customer was so pleased with the results that, during the pandemic, three more were purchased. The systems were manufactured and installed during the lockdown, and now, all four systems are up and running and being used heavily daily. With success the company has seen, it plans to apply the same strategies for upcoming installations, including the next one in Honduras: strong local management and customer coordination, combined with effective remote support during the installation.
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