Industry 4.0 level of vertical and horizontal integration needs breaking down information and knowledge silos, which does not seem like an easy task. It begins with the production floor, where machines and production units from different vendors offer fluctuating levels of computerization.
FREMONT, CA: The horizontal and vertical integration objectives of industry 4.0 are relatively clear and easy to comprehend. But, as is often, the challenges to achieving the vision are substantial, below are a couple of them.
The Challenges Associated With Horizontal and Vertical Integration
Breaking Down Silos
Industry 4.0 level of vertical and horizontal integration needs breaking down information and knowledge silos, which does not seem like an easy task. It begins with the production floor, where machines and production units from different vendors offer fluctuating levels of computerization. They are equipped with an extensive range of sensors and employ several communications protocols.
Additionally, there are several other knowledge bases and data silos in a firm, which need to be broken down to attain a superior level of integration. The challenge here is less about interoperability and more about altering the organizational culture. Information from divisions and departments that are accustomed to cautiously guard the data and expertise—engineering, quality assurance, sales and marketing, logistics, and others have to be seamlessly aggregated. The event is carried out so that the production processes are completely in line with the company’s long and short term needs.
With the firm’s IT systems and production methods becoming more integrated, organizations will require to implement robust orchestration platform, which can offer end-to-end visibility and actionable insights around discrete entities and distributed systems. These platforms typically aggregate structured and unstructured information from various enterprise systems to extract domain-specific actionable acumens. Furthermore, they should provide end-to-end product-analytics solutions for both manufacturing companies and their suppliers.
The precise enterprise-grade platform functions as an industry 4.0-equipped orchestrator on the production floor, thereby encouraging horizontal integration across quality and production data along with vertical integration across the supply chain. Industry 4.0 combines cutting-edge data analytics, artificial intelligence, and machine learning to streamline and tailor manufacturing processes. At its center is the vision of horizontally integrating fabrication routes so that they can be self-healing, self-learning, and agile.