Manufacturing Execution Systems Face Growing Expectations Beyond...

Manufacturing Execution Systems Face Growing Expectations Beyond Production Tracking

Manufacturing Technology Insights | Thursday, July 02, 2026

Whereas companies that adopted manufacturing execution systems in order to monitor the production previously only expected such systems to deliver this information, there is a new expectation that is gaining traction. In addition to recording shop floor activity, the focus is shifting to figuring out how the information about production could be helpful in quality review, maintenance planning and process improvement. This shift affects the way manufacturers evaluate the effectiveness of MES implementations.

The information produced by manufacturers used to be focused on identifying if the work orders had been completed successfully and on time. More and more manufacturers expect production information to tell them why there are differences in output between shifts or why there are recurring issues that happen even though the production schedule was not changed. Production information becomes much more valuable if it helps to investigate the issue instead of confirming its resolution.

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The increased use of MES systems also explains why manufacturers pay more attention to production information, because the information produced by modern machines is becoming richer. It becomes more and more difficult to analyze this information separately from machine status, operator information and production information. Manufacturers start paying more attention to the interconnection of these records in order to analyze events and have more information about what happened during manufacturing.

Manufacturing departments are also benefiting from having access to more information related to the manufacturing process. In case there are some issues detected in the products, it becomes easier to narrow down the period of investigation and focus only on those times when there were some problems with manufacturing.

Maintenance departments are also benefiting from rich production information. Often, equipment problems do not affect the manufacturing immediately, but only after some time has passed. Having access to both equipment history and production information allows for the identification of the pattern that would not be noticed if there were no production information.

Of course, increasing expectations from MES also increases the requirements for the quality of the information. Manufacturing execution systems depend on production information provided by the production process and operators. Inconsistent information reduces the reliability of manufacturing analysis and decreases the value of the system for the company.

The MES discussion is slowly moving away from the technicalities related to software. Manufacturers start focusing on using production information for decision-making within the company, and how the MES system fits into that. The key to successful implementation of MES systems is making sure that manufacturing information is integrated into production management.

It is clear that MES systems are going to stay in factories of the future. The value of these systems in the long run will be determined by how useful they are in providing information about the manufacturing process for continuous improvement.

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