The Curtain Goes Up On IVS 2024, The Fifth Edition Of The...

The Curtain Goes Up On IVS 2024, The Fifth Edition Of The Industrial Valve Summit

Manufacturing Technology Insights | Wednesday, April 17, 2024

The international event of reference for industrial valves and flow control solutions continues to grow, attracting the whole supply chain to Bergamo in a month's time

The exhibition programme increases, offering a private preview opening

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

A new record number of exhibitors is expected with over 310 registrations, thanks to a parterre of fast-growing foreign companies, now accounting for 20% of the total

The 2024 update of the IVS-Prometeia Observatory "The Oil&Gas Valve Industry in Italy" has been launched

Milan, - The press conference to present the fifth edition of IVS - Industrial Valve Summit, the most important international event dedicated to industrial valve technologies and flow control solutions, took place in Milan at Sala Pirelli in Palazzo delle Stelline. The event, promoted by Confindustria Bergamo and Promoberg, will take place in Bergamo from May 14 to 16, 2024.

The session will kick off on the morning of May 14 with the early opening of the pavilions reserved for exhibitors, a novelty introduced to generate a valuable networking opportunity for the protagonists of IVS 2024. Highlight of the day is the opening conference of the Summit, where the event will be officially kicked off and where institutions, guests of honour, decision-makers and high-profile experts will take the floor.

In the afternoon, the extensive IVS scientific programme will start. A space that has proven over the years to be an agora where change can be interpreted and the latest technological innovations can be explored, identifying, and analysing the challenges of the sector. To support the development of the scientific calendar, the Summit organisers have created two additional conference rooms in Hall C. IVS 2024 includes 52 sessions including conferences, round tables, workshops, case studies and laboratories, providing a plan that is more than 50% greater than the 34 in-depth technical events of IVS 2022.

On May 15 and 16, the trade fair will go live and the halls will open their doors to the international valve community. Following the two-day exhibition, there will be a further opportunity for foreign delegations attending the fair to meet the players in the extended oil and gas supply chain on Friday May 17. The organisers have fuelled qualitative growth for the 2024 edition, increased the number of scheduled appointments in the trade fair programme and enriched the side events, taking the Industrial Valve Summit from a two-day exhibition to a full-fledged valve week.

The fifth edition of the event takes place two years after IVS 2022 and continues on the path of growth that has marked it since the first edition. The Summit organisers are predicting record numbers for IVS 2024, starting with the companies taking part in the exhibition. There will be more than 310 exhibitors, of which the international component is growing strongly, with more than 20% foreign companies. The number of visitors is also expected to grow, with more and more countries expected to arrive in Bergamo, representing all continents.

Despite the travel restrictions in force in some areas of the world and the delicate global scenarios, IVS 2022 welcomed 12,000 visitors (+12% compared to 2019) from more than 60 countries. IVS hosted almost 300 exhibiting companies (+17% on 2019), from 12 countries: Italy, Germany, Great Britain, the United States of America, France, South Korea, Spain, the Netherlands, Belgium, South Africa, Turkey and the Czech Republic. These numbers tell how IVS has established itself as an essential showcase for the entire supply chain connected to industrial valves and flow control.

The synergies with ICE (the Agency for the promotion abroad and internationalisation of Italian companies), AVR ANIMA (the industrial trade association representing Italian companies in the valves and fittings sector) provide a great stimulus for the increase in high-level international presence, Confindustria Assafrica & Mediterraneo (the Confindustria international office that supports Italian companies in their growth path in Africa and the Middle East) and SACE (the insurance-financial group directly controlled by the Ministry of Economy and Finance, specialised in supporting companies and the national economic fabric).

The partnerships will bring international delegations comprising institutional representatives, entrepreneurs, decision makers, speakers and specialised operators to the fair. The organisers have invited over 100 qualified end-user buyers of primary standing and international EPCs. A distinguished parterre that can interface with operators from the entire energy sector, giving rise to moments of exchange and discussion. In addition, through an operational collaboration with UNIDO ITPO Italy (the Italian Office for the Promotion of Technology and Investment of the United Nations Industrial Development Organisation), IVS confirms the participation of a delegation of entrepreneurs and representatives of Iraqi institutions.

IVS-Prometeia Observatory "The Oil&Gas Valve Industry in Italy" 2024

The 2024 update of the IVS-Prometeia Observatory "The Oil&Gas Valve Industry in Italy", carried out with the support of the Confindustria Bergamo Studies Office, was also presented. The new report gives a clear picture of the state of the Italian industrial valve sector, which confirms its excellence in the European competitive context. In 2022, almost 4 out of every 10 valves for Oil & Gas produced in Europe were made in Italy, where the sector's production value was close to 3.0 billion. The 2022 turnover of the domestic industry was up 12% compared to 2021 but has not yet regained pre-pandemic levels. Italy retains the leadership of the EU sector ranking, more than 8 points ahead of Germany and more than 30 points ahead of the third placed country (France). The numbers are achieved within an ecosystem of 139 companies (over 90% of turnover is generated within a radius of 100 km from the province of Bergamo), with over 10,000 employees (up from 9,300 in 2021).

Exports of Italian valves for the Oil&Gas industry started to grow again at a steady pace in 2023 (+5.7% in value over 2022), proving a growth rate higher than the evolution of international trade. The rebound in exports was driven by the Middle Eastern (accounting for almost 19% of total Italian exports) and Asian markets. Sales in Western Europe and, above all, Eastern Europe, slowed down by the after-effects of the sanctions against Russia, performed less well. Investments by companies operating in the energy sector also grew, with increases in upstream, downstream and transport services. A positive trend that, along with the development of 'green' investments, offers positive effects that may also continue beyond 2023. There are opportunities for growth in both traditional and renewable and innovative sectors, such as Carbon Capture Utilisation and Storage (CCUS) and hydrogen. There are however elements of uncertainty, linked both to geo-political factors and to the timing and methods of the energy transition, which make strategic (even short-term) business choices more complex.

Giovanna Ricuperati, President of Confindustria Bergamo, commented: «Actions to support production chains are of strategic importance for our Association. In this context, IVS - Industrial Valve Summit confirms its role as a driving force also in this edition, a winning example of how it is possible to act in synergy to enhance the industrial valve sector of excellence. This is an event that, on the one hand, is expanding its international profile, as is also shown by the increase in the number of delegations attending, and, on the other, is consolidating its scientific value, with over 50 sessions scheduled including round tables, talks and company presentations. At the same time, the focus is on consolidating ties with the territory, as also demonstrated by the two initiatives aimed at young people in the IVS Young programme».

Giuseppe Patelli, President of Promoberg: «IVS is the flagship in the path of internationalisation of Fiera di Bergamo, with hundreds of companies and over 12 thousand high-profile operators from all over the world. We are honoured to play our part in supporting the economy and promotion of Bergamo, including tourism and culture. We have increased the number of days, up to three from the traditional two, with the first day dedicated exclusively to exhibitors, to discuss the hot topics of the sector and the trade fair in which they are the main players. Today the exhibition centre is a great added value, at the centre of one of the world's most important macro-regions and a nerve centre for mobility, thanks also to the BGY international airport that connects Bergamo with the whole of Europe, the Middle East and North Africa. And as for 'tomorrow' we welcome the announcement by the owners on the doubling of the exhibition centre that will allow us to further develop the growth of the summit».

Francesco Apuzzo, President of Valve Campus: «The goal of the IVS Scientific Committee has always been the provision of high-level content for the industry professionals and visitors attending. This year, we will introduce a series of themed sessions and interactive workshops covering the latest industry trends and challenges, from energy efficiency and decarbonisation solutions to new standards and business process digitisation. Among the novelties of this edition, there will be a special focus on the importance of sustainability and the introduction of artificial intelligence to underpin the future of the industry. The programme includes international keynote speakers, case studies and panel discussions, as well as the presentation of more than 40 papers by authors from every continent.

More in News

For decades, the welding sector has been crucial to Canada's energy, automotive, structural steel, and aerospace industries, and has relied heavily on skilled tradespeople. However, with a declining workforce and increased global competition, Canadian fabricators are quickly adopting automation. This shift is not merely about replacing manual labor with machines; it represents a strategic move towards intelligent manufacturing systems that decouple production capacity from labor limitations. Welding automation has evolved from basic repetition to a key driver of profitability. Modern automated cells improve cost control and increase throughput, enabling Canadian facilities to pursue contracts that were once unfeasible due to cost or time limitations. By integrating robotics, collaborative systems (cobots), and adaptive sensing technologies, manufacturers are transforming the economics of metal fabrication. Strategic Cost Reduction: Mitigating Labor Gaps and Material Waste Welding automation immediately stabilizes and reduces unit costs in the Canadian market. Labor has traditionally represented 70 percent to 80 percent of manual weld costs. With skilled labor shortages now a primary challenge, automation enables manufacturers to shift this cost structure. Automated systems allow skilled welders to focus on high-value tasks such as custom fabrication or critical inspection, while robots manage repetitive, high-volume joints. This approach lowers the cost per part, even as skilled labor wages increase. Automation also reduces costs for consumables and raw materials, which are often overlooked in manual operations. Human welders, regardless of skill, tend to over-weld as a precaution, using more filler metal than required. Manual welds can be up to 20 percent larger than necessary, increasing wire and gas consumption. Automated systems, guided by CAD models, deposit only the specified amount of material, typically reducing wire use by 15 percent to 25 percent. Automation virtually eliminates the hidden costs of rework. Manual welding often results in defects such as porosity, undercuts, or inconsistent bead profiles, which require additional labor and materials to correct. Automated systems, calibrated to optimal parameters, deliver consistent quality and significantly reduce defect rates. In Canadian heavy industry, where significant structural components are standard, reducing post-weld rework saves thousands of operational hours each year and directly improves profitability. Throughput Acceleration: The Mechanics of Continuous Production While cost reduction protects margins, increasing throughput drives market share. The key metric is "arc-on time," which measures the percentage of a shift spent welding. In manual welding, arc-on time rarely exceeds 30 percent, with the rest of the change spent on part fitting, repositioning, cleaning, resting, and setup. Automation overcomes this limitation. A well-integrated robotic welding cell can achieve arc-on times above 80 percent, tripling output per station without expanding the facility. The continuous nature of automated operation facilitates this throughput surge. Robots do not experience fatigue. They maintain the same travel speed and deposition rate at the end of a shift as they do at the start. This consistency is vital for Canadian industries with tight supply chain windows, such as the automotive tier-supply network. The ability to predict production timelines with near-perfect accuracy allows manufacturers to adopt Just-In-Time (JIT) delivery models, reducing inventory holding costs and freeing up working capital. Modern automation uses multi-axis positioners that coordinate with the welding arm. These positioners hold the joint in the optimal "1F" or "2F" (flat or horizontal) position, enabling faster travel speeds and higher deposition rates than out-of-position manual welding. For example, in manufacturing pressure vessels or energy pipelines, automation allows high-deposition processes such as Tandem MIG or submerged arc welding on complex geometries, reducing cycle times by half or more compared to manual methods. Data-Driven Quality and Process Resilience Early generations of welding robots required parts to be cut and fixtured with perfect accuracy; any deviation in joint fit-up resulted in a failed weld. This rigidity was a barrier for many Canadian job shops that deal with high-mix, low-volume production, where part tolerances vary. Today, the industry is leveraging adaptive intelligence to overcome these physical inconsistencies, ensuring that throughput does not come at the expense of quality. Modern welding cells use through-arc seam tracking and laser vision systems to read joint geometry in real time, detecting variations in gap size or seam trajectory. The system dynamically adjusts the robot’s path and weaving parameters just before welding. For example, if a gap is wider than expected, the robot increases the weave amplitude to ensure a strong bond. This adaptability is transforming sectors such as agricultural equipment and structural steel, where large parts often differ only in minor dimensions. This intelligence also supports process monitoring. Automated systems now log every weld variable, including heat input, wire feed speed, and voltage, into a digital quality passport. For industries with strict regulatory requirements, such as nuclear energy or defense, this automatic traceability is invaluable. It removes the need for manual data logging and provides clients with clear proof of quality. The digital record also enables predictive maintenance by alerting operators to equipment wear or power fluctuations before they cause defects, helping prevent downtime. Welding automation in Canada has evolved from a novelty to a necessity. By addressing key cost drivers such as labor and waste, and enabling significant throughput gains, automation is now central to competitive advantage. It helps Canadian manufacturers manage a complex labor market and deliver high-quality products faster than manual processes allow. As technology advances in intelligence and adaptability, the industry must now focus on how quickly automation can be integrated to secure a strong position in global manufacturing. ...Read more
Lubrication plays a crucial role in machinery maintenance. Although the task itself may seem simple, its importance extends far beyond ensuring that moving parts operate smoothly. Proper lubrication significantly reduces friction and wear, minimizes heat generation, and provides essential protection against rust and corrosion. These benefits not only enhance machinery performance but also help prevent premature equipment failures and extend its lifespan. Reducing Friction and Wear Lubrication plays a big role in reducing friction between parts that move. Theoretically, even the best-smoothed surfaces should have microscopic roughness between them, which could cause significant friction when they come into contact. Friction impedes smooth movement, produces heat, and hastens wear on these parts. Lubrication prevents direct metal-to-metal contact by creating a very thin film between the surface of the parts that significantly reduces friction and wear. Protecting Against Rust and Corrosion Lubricants act as a crucial barrier against rust and corrosion, especially in environments where machinery parts are exposed to moisture or corrosive substances. These lubricants form a protective layer that prevents these harmful substances from coming into direct contact with metal surfaces, safeguarding the integrity of the components and significantly extending their lifespan. Companies like CA Engineering leverage advanced lubrication strategies to ensure machinery operates at peak performance, maintaining both efficiency and durability over time. Enhancing Temperature Control Heat generation is common in machinery, especially in high-speed or heavy-load applications. Lubricants help manage this heat by absorbing it and either dissipating it or transporting it to a cooling device. This temperature control prevents overheating, which can lead to equipment failure and costly repairs. USTARS Group specializes in digital transformation, offering automation solutions that enhance operational efficiency across industries like manufacturing and logistics. Improving Efficiency and Reliability Lubrication significantly enhances machinery efficiency and reliability by reducing friction, wear, and heat. Well-lubricated equipment tends to move more smoothly and consistently with a reduced likelihood of some sudden breakdowns. The reliability of performance can create productivity and avoid costly downtime. Reducing Maintenance Costs Proper lubrication can lead to substantial savings in maintenance costs. Since lubricated machinery experiences less wear and tear, the frequency of maintenance and repairs is reduced. This lowers the direct costs associated with parts and labor and minimizes the indirect costs related to operational interruptions. Selecting the Right Lubricant Choosing the appropriate lubricant for a specific application is crucial. Different machinery and operating conditions require lubricants with specific properties. Factors such as temperature, load, and speed must be considered to ensure optimal performance. Companies provide expertise and tailored solutions to help select the right lubricant for each unique situation. ...Read more
Automated handling systems are often justified by the promise of unattended machining, yet the purchasing decision is more demanding than adding a pallet changer beside a machining centre. European manufacturers must account for fluctuating order volumes, varied workpiece dimensions, limited skilled labour and growing pressure to use installed capacity beyond staffed shifts. A system that performs well only with repetitive parts may deliver little value in a plant where fixtures, cycle times and priorities change daily. The strongest systems allow production teams to prepare a mixed queue rather than automate a single component. Pallet capacity matters, but flexibility matters more. Buyers should examine whether the equipment can accommodate different pallet formats, workholding methods and load classes without frequent mechanical changes. Storage should function as a production buffer, allowing large one-off parts, grouped smaller components and urgent orders to move through the same cell. This adaptability is especially important in toolmaking, mould production and contract manufacturing, where work may range from short cycles to jobs occupying a machine for several days. Machine access deserves equal attention. Automation should extend productive hours without making inspection, adjustment or one-off work unnecessarily difficult during staffed periods. A well-designed cell preserves access to the working area, separates setup activity from automatic movement and allows pallets or fixtures to be prepared while machining continues. Buyers should also assess crane loading, setup-station ergonomics and the handling of heavy fixtures. These details influence whether the system reduces manual coordination or merely shifts it to another point in the process. “HERMLE stands out as a premier choice for manufacturers requiring this level of integration. Its HS flex handles loads up to 450 kilograms, while HS flex heavy extends capacity to 1,200 kilograms.” Control software determines whether stored work becomes a dependable production plan. Executives should look beyond basic order lists and ask how the system manages quantities, priorities, expected running time and tool demand. The software should verify that the correct pallet, zero point, setup status and required tools are available before an unattended sequence begins. It should also permit production teams to insert an urgent order or revise quantities without rebuilding the full schedule. Clear graphical controls, guided workflows and compatibility with established CNC environments reduce dependence on a single automation specialist. Integration is the final test. Mechanical handling, storage, workholding and production control must behave as one system around the machining centre. Buyers should review installation requirements, floor-space use, maintenance access and responsibility for service. A compact cell can be valuable, but only if its layout supports the plant’s actual component range and future capacity plans. Lifecycle fit should be judged against expected changes in part mix and staffing patterns. The best investment is therefore not the largest storage system. It is the configuration that keeps a varied queue moving, protects machine access and gives planners confidence that production will continue after employees leave. HERMLE [FRA:MBH3] stands out as a premier choice for manufacturers requiring this level of integration. Its HS flex handles loads up to 450 kilograms, while HS flex heavy extends capacity to 1,200 kilograms. HS flex hybrid accommodates both pallets and vises, supporting mixed workholding within one cell. HERMLE Automation Control System, HACS, manages order sequencing, quantities, tool planning and readiness checks. Combined with front-mounted storage, parallel setup and compatibility across selected HERMLE machining centres, the range offers a disciplined route to unattended high-mix production. It is particularly well suited to toolmakers, mould producers and contract manufacturers with variable schedules. ...Read more
The steel fabrication industry in the Asia-Pacific (APAC) region is experiencing a transformative shift driven by the convergence of digital technology, sustainability imperatives, and evolving construction demands. Advancements in automation, smart manufacturing, and eco-conscious practices are rapidly redefining the traditional methods of cutting, bending, and assembling steel. One of the most significant trends reshaping the sector is the widespread integration of digital tools such as Building Information Modeling (BIM), Computer-Aided Design (CAD), and Computer Numerical Control (CNC) systems. These technologies enable more precise planning and execution, reducing material waste and ensuring greater structural accuracy. With the adoption of the IIoT, fabrication plants in APAC now leverage sensors and data analytics to monitor equipment health, forecast maintenance needs, and optimize production flows in real time. How Are Automation and Smart Manufacturing Leading the Way? Automation and robotics are further elevating efficiency in steel fabrication. Robotic welding arms, automated cutting machines, and programmable material handlers are becoming increasingly common in modern workshops. These technologies address long-standing labor shortages and improve safety by taking over repetitive or hazardous tasks. In particular, collaborative robots (cobots) are making it easier for smaller fabrication shops to enhance productivity without overhauling their entire operations. These machines work alongside human technicians, augmenting capabilities and improving precision while maintaining flexibility on the shop floor. Amid global pressure to decarbonize industrial processes, steel fabricators in APAC are embracing greener methods. “Green steel,” produced using hydrogen instead of traditional coal in smelting, is gaining traction. Recycling practices are also being emphasized, with many fabricators prioritizing using scrap steel to reduce environmental impact. What are the Benefits of Modular Construction and Material Innovations? With growing urban populations and a need for rapid infrastructure development, prefabrication offers faster project delivery, higher quality control, and reduced on-site labor requirements. Steel’s versatility and strength make it preferred for modular buildings, bridges, and large-scale industrial structures. As a result, fabrication companies are restructuring workflows to support off-site production and just-in-time delivery. New high-performance alloys offer improved strength-to-weight ratios and enhanced corrosion resistance, opening up new applications across the automotive, aerospace, and marine sectors. Coating technologies are evolving, too, with antimicrobial, fire-resistant, and even self-healing finishes offering longer service life and reduced maintenance costs for steel structures. These advancements improve durability and address stricter safety and hygiene requirements in various industries. Companies in the APAC region are investing in digital training platforms that use augmented reality (AR) and virtual reality (VR) to train workers on complex machinery and safety protocols. These tools offer immersive, interactive learning experiences that reduce training time and improve retention. As the steel fabrication industry modernizes, companies embracing innovation while investing in people and sustainability will be best equipped to succeed in the competitive global market. ...Read more