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Manufacturing Technology Insights | Wednesday, March 10, 2021
In precision machining, a new reality is emerging, technology is advancing and customization is becoming more popular.
FREMONT CA: The COVID-19 pandemic has changed the way people live, work, and interact with one another. The epidemic has made a significant influence on firms and operations in the precision machining industry, and the effects are likely to persist.
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Increasing automation has long been a trend in precision machining and manufacturing, however, the pandemic highlighted the high cost of unanticipated production disruptions. Many plants and facilities were forced to reduce the number of onsite personnel for months. Under these conditions, having an operator for each machine is no longer a viable option.
The pandemic emphasizes the importance of Industrial Internet of Things technology in computer numerical control (CNC) machines. IIoT allows for real-time monitoring of conditions via embedded sensors on CNC machines, sending alerts or notifications to operators whenever tuning or maintenance is required. IIoT has the potential to establish machine-to-machine synchronization, which would result in reduced manual efforts and improved worker safety. The Internet of Things has made its way into the precision computing of the CNC machining industry, where it can help make manufacturing processes faster, safer, and of higher quality.
Although the 3-axis milling machine was the preferred system so far, the manufacturing industry's need for more detailed cutting has given way to 4-axis and 5-axis milling machines. This performs seamless rotations around the X and Y axes for greater precision, more operations, and fewer setups. Nonetheless, the 6-axis milling machine is expected to be the champion of the coming decade. 6-axis milling machines, which can rotate around the Z axis, provide significant improvements in setup and cutting speed, as well as unprecedented precision.
Manufacturing and fabrication facilities will shift toward custom onsite tool manufacturing over the next ten years to increase production and accuracy while eliminating downtime at the same time waiting for a new or refurbished tool to arrive from another facility.
As manufacturing becomes more specialized, so does the equipment, tools, and machines, says Tri Tool's head of operations, Alex Muhs. When a company cannot find an off-the-shelf solution for a difficult machining application, or when a project necessitates machining in a remote location, they require a machining partner who can deliver custom engineered solutions whenever and wherever they are required.
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