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Manufacturing Technology Insights | Sunday, January 22, 2023
It is more efficient, cost-effective, and sustainable to utilize new packaging technologies like automation, sensors, and modern actuators.
FREMONT, CA: Packaging lines are being forced to handle unprecedented product complexity and diversity under pressure to boost throughput while reducing operational costs and environmental impact. To adapt to shifting customer trends and desires, manufacturers must be able to swiftly and effectively move between goods and package styles. This necessitates a more adaptable and automated packaging strategy and promotes deploying cutting-edge technology like robots and machine intelligence. Consumer packaged goods (CPG) firms may cut energy consumption, streamline processes, optimize resource usage, boost machine availability, and do much more with new and developing automation technologies.
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By removing human labor and production bottlenecks, automation technologies like robots and machine learning may assist CPG firms in better managing their packaging operations and lowering costs. Productivity, product quality, sustainability, and resource conservation may improve as a result. The future of packaging appears to be more ecological, efficient, and productive than ever as solutions expand.
Reducing manual labor: Automation systems have hitherto only offered the benefits of electric or pneumatic linear motion control. The best features of both methods may now be found in a single product thanks to hybrid automation systems that original equipment manufacturers (OEMs) can use to design packaging machines. Hybrid systems, which use electric and pneumatic actuators, enable OEMs to implement the best technologies for each distinct function and effectively maximize packaging lines' sustainability, efficiency, and productivity. Modern electric actuators offer durable operation and simple maintenance, and they may achieve unmatched repeatability and uniformity, which can increase total equipment efficiency and lower scrap. Machines can manufacture various goods and drastically reduce changeover time thanks to overall system flexibility.
Leveraging data analytics: CPG manufacturers are compelled to optimize resource usage and simplify processes in novel ways due to the demand to increase sustainability, efficiency, and production. This entails improving the visibility and analytics of resource-intensive operations, such as compressed air lines and clean-in-place (CIP) systems. Typical food and beverage processing facilities lose time during changeovers and dedicate about 30 percent of their utility resources to CIP operations. Without sensors and analytics software, CIP skids may operate at excessively lengthy programmed cycles, wasting time and resources and requiring human reporting, which is labor-intensive and prone to mistakes. New analytics software automates the monitoring and reporting of CIP and steam-in-place (SIP) utilities, enabling operators to optimize resource consumption, benchmark against established cycles, and provide automated reports.
Preserving resources: Stakeholders can utilize data to inform decisions that generally decrease energy use and increase system or facility productivity. The majority of packing facilities employ pneumatic systems, which call for compressed air, the production of which can be energy intensive. Unfortunately, some air can escape through hidden leaks, wasting energy and incurring unnecessary expenses. Smart air flow sensors have been shown to find leaks in pneumatic systems, and they now come in high-flow types that can assist smaller airlines and systems in using less energy. With this increased capability, staff can now monitor how much-compressed air is being used, spot leaks fast, and maximize energy efficiency across the whole packing operation.
The packaging business is changing to stay on the cutting edge as the packaging field advances. CPGs, OEMs, and technology suppliers are collaborating to provide solutions for the most challenging manufacturing and packaging issues. Each invention offers previously unheard-of advantages and chances to considerably raise productivity, efficiency, and sustainability.
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