THANK YOU FOR SUBSCRIBING


Vic Briccardi, President and CEOThe “Digital Enterprise” transformation today is fostered by various technologies bridging the IT/OT landscape from IOT, Big Data, and Analytics along with Digital Twining. In a truly digital manufacturing world, a typical shop floor is inundated with the influx of data, in a myriad of formats, generated by multifarious devices and equipment. For these manufacturing enterprises, there is significant value in unlocking hidden functionality from the data. The lack of an MES system to provide immediate and accurate prescriptive actionable intelligence can take a huge toll on productivity, pushing shop floors into operational instability. “This is where our ability to collect shop floor data directly from PLCs, SCADA systems, historians, and all shop floor assets is making a breakthrough for manufacturers,” notes Briccardi. To that end, RTS has developed eZconnect—a patent-pending software solution innovation that delivers a standardized, easily supportable data messaging format for all shop floor assets.
“The eZconnect solution provides a one-time asset deployment feature that enables access to all production data parameters,” explains Briccardi. With eZconnect, RTS’s customers gain unlimited access to production data enabling minimal, or no operator data entry requirements. In the golden age of the digital universe, RTS’s eZconnect allows full play of technologies such as big data, analytics, and digital twining that are making their steadfast presence felt across the industry.
![]()
eZconnect is a patent pending software solution innovation that delivers a standardized data messaging format for all shop floor assets
In times of such rapid transformation, RTS’s approach toward MES for the most part, begins with aligning business goals with shop floor actionable intelligence. “We start with the executive question of ‘what determines if a plant is successful or not?’” points out Briccardi. From there, the crucial overall plant performance KPIs are broken down to area/ department specific metrics and targets which are presented in real time to the shop floor.
RTS has also developed Andon display software for plant or manufacturing area performance visualization, which provides an intelligent and dynamic annunciation tool with multiple layers of prioritized announcements, depending on production impact. “With the visibility of granular production data, only when needed, our client had increased yields and optimized operator engagement with their production cells,” adds Briccardi. To top it off, RTS has deployed an Andon dashboard that provides management with visibility to plant performance and shop floors across the globe.
“From refining uranium to making cookies, the RTS team has covered the ground of industry experience in the manufacturing sector,” delineates Briccardi. With vested interest in current, game-changing technologies such as IOT, Big Data/Analytics and Digital Twinning, RTS is well positioned to help manufacturers embrace the Digital Enterprise, through its robust manufacturing solutions and services.
| Share this Article: Tweet
|
Company
RTS Consulting Automation
Management
Vic Briccardi, President and CEO
Description
RTS’s unique value proposition is our ability to provide complete turnkey SAP MES solutions, right to the shop floor assets
How fast are you able to respond when a quality issue arises? Does Operations have real-time visibility to quality trends?
Are prescriptive insights provided to operators enabling corrective actions before they cause product quality problems?
RTS Consulting Automation Quality management is not just about inspection activities and “after the fact” reviews to implement corrective actions. It’s about enabling and optimizing the quality strategy deployment with real-time actionable intelligence via a variety of tools (for example Ai) to trigger Corrective and Preventative Action (CAPA) from non-conformance production data.
Whether the data is captured manually or automatically, analyzing it once the product has been manufactured, and failing to comply with customer’s “critical to quality” parameters, increases the level of scrap, rework, re-inspection and cost. All of these failures are the difference between “best in class” and “laggards” in quality management systems and manufacturing excellence.
So often companies have well-established inspection procedures, but without a holistic quality solution that integrates data from the shop floor with the comprehensive QM capabilities of SAP ERP and the new SAP Quality Issue Management (QIM) solution documenting quality issues, a closed-loop holistic quality management system landscape cannot be achieved.
So, how can you boost your customer satisfaction, reduce scrap and empower manufacturing personnel with real-time automated information on the shop floor to address quality issues as or even before they occur?
Quality Management Information System on SAP solutions (DM, MII, ME) creates a strategic advantage in only 8 - 10 weeks by providing:
Predictive Quality Management
• Comprehensive visibility of real-time quality trending information to address quality issues before they occur.
• Actionable intelligence to address quality anomalies as they happen, driven by immediate e-mail alerts when quality control limits are exceeded.
• Ensured “critical to customer” specifications compliance, communicating customized production orders, customers quality information, and testing procedures to the shop floor.
• Enhanced decision making for raw material production suitability, by allowing visibility to inspection lot test results and providing instant notifications of “quarantined raw material” to shop-floor personnel.
Global and Integrated Solution
• One single system of record and analytics for quality management, consolidating information from different sources (SAP and non-SAP based) and processes.
• Increased data transparency & accuracy, automatically recording quality & production information from In-Line/Off-Line quality devices, Historians, PLC’s, DCS’s, LIMS & the business system.
• Effective quality analysis via standard and custom reports, including Statistical Analysis with automatic calculation algorithms for CPK, Median, Min, Max, Mean, PPM, Standard Deviation, Variance, and much more…
• Enhanced user acceptance and learning, through interactive role-based dashboards for different staff categories.